Blog 15 | 10 | 2025

How we make aluminium work for you

At BOAL Extrusion UK, we do more than just extrude aluminium.

Together, we develop aluminium profiles that integrate seamlessly into your product and process. Whether it’s a profile for a solar solution, construction, transport or electronics - every aluminium profile is engineered to perform.

With over 35 years of experience, advanced technology and a diverse customer base, we’ve earned our reputation as a FAST.RELIABLE.TRUSTED. partner. What sets us apart is how we work: with precision, partnership and purpose.

We don’t just ask for a drawing - we start a conversation to uncover the true purpose and function of the profile”, says Alan Lucas, Commercial Director. “Based on those insights, we co-develop a profile solution that truly fits -not just in shape, but in performance, planning and cost.

From concept to extrusion: a process built on collaboration

We begin by listening and asking the right questions. What are the functional requirements? Where will the profile sit within the assembly? What tolerances, finishes or machining steps are needed? What’s the budget and what are the time constraints?

From there, we jointly initiate the design process. We develop prototypes, select the appropriate aluminium alloy and prepare for extrusion - step by step, in close consultation. Machining and finishing options are carefully aligned to ensure every profile meets the required specifications.

Thanks to our ISO-certified processes, we guarantee consistency and quality at every stage.

We don’t believe in standard solutions. We believe in profiles that fit your product, your timeline and your way of working”, says Alan.

Sustainability without compromise

Through our BLUE programme, we can extrude your final profile using recycled and/or sustainably produced aluminium billet - helping you reduce your environmental footprint without compromising on quality.

With BLUE, sustainability is embedded in our processes - not added as an afterthought.

Got an aluminium challenge? Let’s solve it together. Contact Alan Lucas, Commercial Director: a.lucas@boalgroup.com

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BOAL EXTRUSION PLANTS 100 TREES TO CELEBRATE SAFETY AT SHEPSHED PLANT

Shepshed, April 2023. BOAL Extrusion UK, a leading supplier of sustainably extruded aluminium profiles, has marked the achievement of 100 consecutive...

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03 05 2023

BOAL Extrusion UK switched to 100% green wind and solar electricity

Shepshed, May 2023. BOAL Extrusion UK, a leading supplier of sustainably extruded aluminium profiles, has taken a further step in its ESG objectives w...

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